Control upgrades are modifications to the control systems of web offset presses that can improve the press’s lifetime, uptime, and safety. The mechanical lifetime of web offset printing presses is long and exceeds the lifetime of electronic components. We offer different programs to modernize parts of the controls or even the full control system. Obsolete parts will be exchanged for new parts to safeguard serviceability and reduce downtime.

Signs that your press may benefit from a control upgrade include frequent breakdowns, expensive pricing or even no availability of new replacement parts and reduced service support by suppliers. A professional assessment can help you determine if an upgrade is necessary.

The specific upgrades needed will depend on the age and condition of the press. Control upgrades may include installing new software, upgrading hardware, or integrating new control systems. DG press offers 4 upgrade packages:

• Support: keep the press connected to enable remote support
• Ensure package: ensure that obsolete parts will not cause long downtimes
• Update package: update of all obsolete parts
• New controls: update of all control, drivers and motors

The cost of a control upgrade will vary depending on the specific upgrades needed, the configuration of the press, and other factors. A formal quotation will be supplied upon request. Prices are including engineering, materials, pre-assembly, packaging, installation and commissioning of the control upgrade package. The budgetary prices are non-binding.

Control upgrades should always be performed by a professional with experience in web offset press control systems. Attempting to perform upgrades yourself can be dangerous and may result in damage to the press or injury to personnel. Our experts are available to guide you through the process and have gathered thorough experience on how to implement control upgrades. With the new platform we will also be able to support you in the future with remote diagnostics and the press will be prepared for future software updates or developments.

The length of time required for a control upgrade will depend on the specific upgrades needed, condition of the press, and other factors. Our experts can provide an estimated timeline for completion.

Yes, control upgrades can improve the safety of web offset presses by checking and repairing defective safety measures, adding new safety features and improving the reliability of the control systems. This can help prevent accidents, reduce downtime due to safety issues, and extend the lifespan of your press.

It’s a good idea to have your press control systems inspected at least once a year, or more frequently if you notice any issues or changes in performance. Preventing breakdowns and increasing efficiency can be achieved through regular maintenance.

Control upgrades will normally not influence the print quality of the web offset press. However some new features, such as closed loop web tension control, can improve the consistency of the print quality and help reduce waste.

DG press service engineers are at your service to provide remote or on-site inspection and perform control upgrades. Our experts are available to guide you through the process and give you support during the transition period. Please send an email to service@dgpress.nl