Customer case: Van Oordt – Future-proof food packaging production with the DG-AUXO
Challenge & Solution
From outdated machinery to future-proof production
Van Oordt’s machinery was in need of renewal. To respond to both higher production demands and stricter sustainability targets, modernisation became inevitable. With the purchase of a DG-AUXO hybrid web offset printing press, Van Oordt invested in flexibility, efficiency and better working conditions for operators.
The DG-AUXO – the answer to complex requirements
Van Oordt was looking for a solution that could not only replace old technology, but also set new standards in terms of efficiency, durability and ease of operation. Based on their specific production needs, DG press recommended the DG-AUXO as the most forward-looking choice.
The DG-AUXO combines:
- Modular design with advanced web offset technology
- Compact design with intuitive operation
- Unmatched printing precision, fast start-up and low set-up costs
- Lower energy consumption and less start-up material, reducing the ecological footprint
- Great flexibility to handle different paper substrates and formats effortlessly
Ergonomics also played a crucial role. The packaging industry requires machines that assist operators by limiting the impact of both intensive and repetitive operations. Thanks to sleeve technology and an innovative sleeve change tool, the DG-AUXO ensures a safe and operator friendly working environment, while eliminating any possible physical strain.
The DG-AUXO at its best in food packaging
Implementation process
Seamless cooperation from sales to installation
When selecting the new printing press, it was essential that it met Van Oordt’s specific requirements. The process from sale to full commissioning was structured and remained on schedule thanks to close cooperation between the two parties. From initial discussions to completion of the installation, DG press worked closely with Van Oordt using a multidisciplinary project team approach consisting of Sales, Project Engineering, Service and After Sales. A dedicated project manager ensured that Van Oordt could contact the right specialist at any time, making the process transparent and effective. In addition, Van Oordt was actively informed during the construction phase through updates, photos and regular site visits to check progress.
Quality assurance via FAT
During the Factory Acceptance Test (FAT), the machine was staged and extensively tested on site at DG press. Van Oordt’s operators were on site for three days to see the machine in action, become familiar with the technology and provide feedback. The FAT was an important benchmark in the process: fulfilling all the set requirements on all fronts. This test went beyond a technical check; together with Van Oordt, it verified whether the machine fully met the specific requirements. The FAT went flawlessly and confirmed not only the high quality of the DG-AUXO , but also the careful preparation by DG press. This moment marks the synergy between technical craftsmanship and precision engineering – a proud moment for both the DG press and Van Oordt teams.
Installation, SAT and operator training
Disassembly, transport and reassembly at Van Oordt followed, where the Site Acceptance Test (SAT) took place with our own materials and products to ensure that everything functioned optimally. Thanks to meticulous planning and tight coordination between DG press engineers and the Van Oordt team, this phase also went off without a hitch. To ensure a flying start, DG press’s Senior Service Engineer provided three weeks of on-the-job training and support. This hands-on learning process enabled the operators to quickly become familiar with the machine, enabling them to use it efficiently from day one.
“DG press is all about innovation, quality and cooperation. Our structured and transparent approach to implementations ensures that customers
can effortlessly switch to advanced printing technology. The successful implementation of the DG-AUXO at Van Oordt is a perfect example of this.” – DG press
A project with an exceptional pace
What makes this project extra special is the unprecedentedly tight timeline. Within just 11 months, the DG-AUXO was designed, built, tested and installed, an impressive achievement, made possible by outstanding cooperation and a goal-oriented approach.
Future-proof cooperation
With the successful completion of this project, the DG-AUXO machine once again proves its strength as a flexible and future-proof solution. Even following installation, DG press remains closely involved. Thanks to remote monitoring, possible malfunctions can be detected and resolved quickly, so that production can always be maintained at full capacity. In addition, a technician will periodically visit Van Oordt during the year to carry out any necessary small improvements or updates.
Results & Benefits
More efficient production
The new DG-AUXO has significantly increased Van Oordt’s production capacity. With its higher speed, user-friendly operation and short set-up times, the workflow is more efficient and economies of scale can be better exploited.
Higher print quality
The quality of the printed material has been noticeably improved. The register is extremely precise, minimising mismatches and waste. This contributes to a consistent and high-quality end product.
Flexibility
Thanks to the new printing press, Van Oordt is able to switch faster between different paper types, formats and customer requirements. The flexibility of the DG-AUXO perfectly matches the requirements of modern food service customers. Moreover, the new printing press gives Van Oordt a back up for their printing plant in Landgraaf resulting in extra capabilities and increased striking power.
Sustainability
The DG-AUXO supports Van Oordt in their sustainability goals. The lower energy consumption and the reduction of start-up material ensure environmental savings.
Return on investment (ROI)
Due to the increased efficiency and lower operating costs, Van Oordt expects a quick payback period. The investment directly contributes to the future-proofing of the organisation.
“With this investment, we are ready for the future. Thanks to the DG-AUXO, we can continue to offer
our customers the highest quality and flexibility now and in the future.” – Van Oordt
Partnership & Outlook
Collaboration
The cooperation between Van Oordt and DG press was smooth and constructive. Both parties worked purposefully towards the same end result, with a strong focus on quality and continuity. The result: a machine that perfectly matches the needs and production goals.
Future Outlook
Van Oordt expects the machinery to be re-evaluated in about five years’ time, and further expansion or modernisation will certainly be among the possibilities. Until then, DG press will remain a regular partner for service, maintenance and further continued development.
“We value the partnership with DG press. Their expertise and commitment make the difference.” – Van Oordt
DG press looks back on this project with pride and looks forward to continuing this successful cooperation.
“We appreciate the trust Van Oordt has placed in us and are happy to continue thinking about future developments. DG press remains
available to advise and to look forward together for innovative solutions that meet Van Oordt’s growing needs.” – DG press
